Honda Helix | Gas tank removal | The Project of the Helix , Book#2 | Ruby the Elite

Introduction

In this tutorial, we will guide you through the process of removing the gas tank from a Honda Helix scooter. This step-by-step guide is not only essential for maintenance and repairs but also helps you understand the scooter's fuel system better. Whether you're a DIY enthusiast or a novice scooter owner, these instructions will make the task straightforward and manageable.

Step 1: Gather Necessary Tools

Before you start, ensure you have the following tools ready:

• Socket set (including 10mm and 12mm sockets)
• Screwdriver set (both flathead and Phillips)
• Pliers
• Fuel line clamps or a rag (to prevent fuel spillage)
• Safety glasses and gloves

Practical Tip

Always work in a well-ventilated area and wear safety gear to protect yourself from fuel exposure.

Step 2: Prepare the Scooter

• Turn Off the Engine: Ensure the scooter is completely off and cool before starting.
• Disconnect the Battery: Remove the negative terminal to avoid any electrical issues while working on the gas tank.

Step 3: Remove the Seat and Side Panels

• Unscrew the Seat: Use the appropriate socket to remove the screws holding the seat in place.
• Take Off Side Panels: Locate the screws or clips securing the side panels and carefully remove them. This will give you better access to the gas tank.

Step 4: Disconnect the Fuel Lines

• Locate the Fuel Lines: Identify the fuel lines connected to the gas tank.
• Use Fuel Line Clamps: If available, use fuel line clamps to pinch the lines and prevent fuel spillage.
• Disconnect the Lines: Carefully detach the fuel lines from the tank. Be prepared for a small amount of fuel to spill; use a rag to clean up any spills.

Step 5: Remove the Gas Tank

• Unscrew Tank Mounting Bolts: Locate and remove the bolts that secure the gas tank using the socket wrench.
• Lift the Tank: Gently lift the gas tank from its position. Be cautious of any remaining connections that might still be attached.

Common Pitfall

Avoid forcing the tank off if it’s stuck; double-check for any remaining connections that may not have been disconnected yet.

Step 6: Inspect and Clean

• Check for Damage: Inspect the gas tank for any signs of wear, cracks, or corrosion.
• Clean the Area: Use a rag to clean the area around where the gas tank was situated to prepare it for reinstallation if necessary.

Conclusion

Removing the gas tank from a Honda Helix is a manageable task with the right tools and precautions. Remember to follow each step carefully to avoid damaging any components. Once you’ve completed the removal, you can proceed with maintenance or repairs as needed. If you plan to reinstall the tank, reverse the steps outlined above. Happy repairing!