TUTORIAL MEMBONGKAR DAN MEMBERSIHKAN CVT HONDA VARIO 125 LED !

Introduction

In this tutorial, we'll guide you through the process of disassembling and cleaning the CVT (Continuously Variable Transmission) of the Honda Vario 125 LED motorcycle. This maintenance task is essential for ensuring the optimal performance of your scooter. The tutorial is based on a video by Heru from Bengkel Heru Jaya Motor and aims to provide practical steps that every Honda Vario 125 owner can follow.

Step 1: Prepare Your Workspace

• Choose a clean, well-lit area to work on your motorcycle.
• Gather the necessary tools:
  • Socket wrench set
  • Flathead and Phillips screwdrivers
  • Pliers
  • Cleaning cloths
  • Brake cleaner or degreaser
• Make sure you have safety gear, such as gloves and goggles.

Step 2: Remove the CVT Cover

• Locate the CVT cover on your Honda Vario 125.
• Using the socket wrench, remove the bolts securing the CVT cover.
• Carefully lift off the cover to expose the internal components.
• Inspect the cover for any debris or wear.

Step 3: Take Out the Variator

• Identify the variator, which is connected to the drive belt.
• Remove the nut holding the variator in place using the socket wrench.
• Gently pull the variator off the shaft.
• Note how the variator components are assembled for reassembly later.

Step 4: Clean the Components

• Use a brake cleaner or degreaser to clean the variator and other internal parts.
• Wipe down all surfaces to remove dirt and grime.
• Check for any signs of damage or wear on the variator weights and rollers.

Step 5: Inspect the Drive Belt

• Examine the drive belt for cracks or signs of excessive wear.
• If the drive belt appears damaged, consider replacing it for better performance.
• Clean the pulley surfaces where the belt makes contact.

Step 6: Reassemble the CVT

• Place the cleaned variator back onto the shaft, ensuring it’s aligned correctly.
• Reattach the nut and tighten it securely.
• Replace the CVT cover, ensuring all bolts are tightened properly.

Step 7: Test Your Work

• Start the engine and let it idle for a few minutes.
• Listen for any unusual noises and ensure the CVT operates smoothly.
• Take the motorcycle for a short ride to verify that everything is functioning correctly.

Conclusion

By following these steps, you can effectively disassemble and clean the CVT of your Honda Vario 125 LED, helping to maintain its performance and longevity. Regular maintenance is key to avoiding costly repairs in the future. If you found this tutorial useful, consider sharing it with other Vario users and stay tuned for more maintenance tips!