Squaring/Jointing Oversized Material On The Table Saw / How To

Introduction

This tutorial will guide you through the process of squaring and jointing oversized material using a table saw. If you don’t have a large table saw sled, the techniques discussed here will help you achieve accurate cuts and ensure your material is squared effectively.

Step 1: Gather Required Tools and Materials

Before you start, ensure you have the following tools and materials ready:

• Table saw
• Double-sided tape
• CMT Crosscut blade (or similar)
• Forrest Flat Top Grind Rip Blade (alternative options available)
• Measuring tools (combination square, tape measure)

Practical Tip: Using high-quality blades will significantly improve your cutting accuracy and finish.

Step 2: Prepare Your Workspace

Ensure your workspace is clean and has ample room for maneuvering oversized materials. Follow these sub-steps:

1. Clear the area around the table saw.
2. Ensure that your table saw is aligned and properly calibrated.
3. If possible, use an outfeed table or another surface to support the material.

Common Pitfall: Avoid working in a cluttered space, as it can lead to accidents or mistakes in measurement.

Step 3: Secure the Material

To ensure stability while cutting, you need to secure the oversized material:

1. Lay the material flat on the table saw.
2. Use double-sided tape to attach it to the saw surface or the fence.
3. Press down firmly to avoid any movement during cutting.

Practical Tip: Check the placement of the tape to ensure it does not interfere with the blade's path.

Step 4: Make the Initial Cut

Now it's time to make the first cut to square one edge of your oversized material:

1. Set the blade height according to the material thickness.
2. Align the material with the blade, ensuring it is straight against the fence.
3. Turn on the table saw and slowly push the material through the blade.

Common Pitfall: Don’t rush this step; maintain a steady pace to avoid splintering or uneven cuts.

Step 5: Measure and Adjust

After your first cut, measure the edge to confirm it is square:

1. Use a combination square to check for 90-degree angles.
2. If the edge is not square, make adjustments to the fence or the next cut to correct it.
3. Repeat the measuring process after each cut.

Practical Tip: Always measure twice before making a cut to minimize waste and ensure accuracy.

Step 6: Repeat for Additional Edges

To square the entire piece, repeat the cutting process for the remaining edges:

1. Secure the newly cut edge against the fence.
2. Make subsequent cuts to square the opposite edges.
3. Continue measuring to ensure all edges are square.

Common Pitfall: Ensure your material is securely fastened to avoid shifting during the process.

Conclusion

You have now successfully squared and jointed oversized material using your table saw. These steps not only help in achieving precision but also enhance your woodworking projects' overall quality. For your next project, consider experimenting with different types of blades or setups to see what works best for your needs. Remember to prioritize safety by wearing appropriate protective gear while using the table saw. Happy woodworking!