How to cut a MORTICE AND TENON JOINT by HAND
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4 months ago
Published on Apr 21, 2024
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Table of Contents
Step-by-Step Guide to Cutting a Mortise and Tenon Joint by Hand
Tools Needed:
- Mortise gauge
- Marking gauge
- Marking knife
- Mortise chisel
- Mallet
- Wide chisel
- Bevel square
- Rip tenon saw
- Crosscut saw (optional)
- Router plane or shoulder plane (optional)
Step 1: Marking and Preparing the Components
- Identify the face sides and face edges of the components. The face side determines the flush side when assembled.
- Use a marking gauge to mark the shoulder line on the components.
- Measure and mark the tenon size based on the mortise width.
- Mark the haunch on the tenon for added strength and security.
Step 2: Cutting the Mortise
- Use the mortise gauge to mark the mortise width and position.
- Square the lines using a marking knife for accuracy.
- Use a mortise chisel to chop out the waste between the lines.
- Square the mortise corners and clean up the bottom.
Step 3: Cutting the Tenon
- Use a tenon saw to cut the cheeks of the tenon, staying close to the lines.
- Use a chisel or shoulder plane to clean up the cheeks and ensure a snug fit in the mortise.
- Check the fit and make any necessary adjustments to ensure a perfect fit.
Step 4: Final Assembly
- Test fit the tenon into the mortise, ensuring it bottoms out properly.
- Make any final adjustments to the tenon or mortise for a tight fit.
- Add chamfers to the tenon for easier insertion.
- Once satisfied with the fit, the joint is ready for gluing for a rock-solid connection.
Tips:
- Ensure components are marked accurately for proper alignment.
- Take your time to make precise cuts and adjustments for a perfect fit.
- Check the fit multiple times during the process to avoid errors.
- Use caution when cutting to avoid damaging the components.
By following these steps and tips, you can successfully cut a mortise and tenon joint entirely by hand, creating a strong and durable connection for your woodworking projects.