Saab Convertible Hydraulic Cylinder

Introduction

This tutorial provides a step-by-step guide on how to remove the hydraulic cylinder from a Saab convertible top. The process is essential for maintenance or replacement of the hydraulic system, ensuring your convertible top operates smoothly. This guide is based on a detailed video by Ted Hargiss, which outlines the necessary steps and tips for successfully completing the task.

Step 1: Prepare Your Workspace

• Gather Tools and Materials
  • Wrenches (appropriate sizes for your vehicle)
  • Socket set
  • Screwdrivers
  • Pliers
  • Clean rags
  • Replacement hydraulic cylinder (if necessary)
• Ensure Safety
  • Park the vehicle on a flat surface.
  • Disconnect the battery to prevent any electrical issues while working.

Step 2: Access the Convertible Top Mechanism

• Open the Convertible Top
  • If your top is powered, use the switch to fully open it. If manual, gently lift the top to access the hydraulic components.
• Remove Panels
  • Identify and remove any interior panels or coverings that obstruct access to the hydraulic cylinder.
  • Use screwdrivers and pliers as necessary to detach clips or screws.

Step 3: Disconnect the Hydraulic Lines

• Locate Hydraulic Lines
  • Identify the hydraulic lines connected to the cylinder. These are typically fluid-filled tubes.
• Disconnect the Lines
  • Carefully unscrew or detach the lines from the hydraulic cylinder using the appropriate wrench.
  • Have a rag handy to catch any fluid that may leak during disconnection.

Step 4: Remove the Hydraulic Cylinder

• Loosen Mounting Bolts
  • Locate the bolts securing the hydraulic cylinder. Use the socket set to remove these bolts.
• Extract the Cylinder
  • Once the bolts are removed, gently pull the hydraulic cylinder away from its mounting point.
  • Take care not to damage any surrounding components.

Step 5: Inspect and Replace (If Necessary)

• Assess the Cylinder Condition
  • Check the hydraulic cylinder for leaks or damage. If it appears faulty, consider rebuilding or replacing it.
• Visit Top Hydraulics
  • If you need a rebuild or a new part, refer to Top Hydraulics, a specialized company for convertible hydraulic systems.

Step 6: Reinstallation (If Applicable)

• Install New or Rebuilt Cylinder
  • Position the new or rebuilt hydraulic cylinder in place.
  • Secure it with the mounting bolts and ensure it is tightly fastened.
• Reconnect Hydraulic Lines
  • Reattach the hydraulic lines to the cylinder, ensuring a snug fit to prevent leaks.

Conclusion

Removing the hydraulic cylinder from a Saab convertible top is a manageable task with the right tools and preparation. By following these steps, you can maintain or replace the hydraulic components effectively. Remember to work carefully, especially when handling hydraulic fluids, and consider professional assistance if you're uncertain about any steps. For further assistance or to purchase replacement parts, check out Top Hydraulics.