Honda Element Engine Replacement and Restoration (Part 1)

Introduction

This tutorial provides a comprehensive guide on replacing and restoring the engine of a Honda Element, as well as converting from an automatic to a manual transmission. It also covers the reconditioning of lower control arms and valve covers. This information is applicable to Honda CR-V models of the same vintage, making it a valuable resource for enthusiasts and DIY mechanics.

Step 1: Gather Necessary Tools and Parts

Before starting the engine replacement, make sure you have all the required tools and parts. Here’s a list of what you’ll need:

Tools

• Bolt Biter Sockets
• Matco Ball Joint Press
• Brake Cleaner Sprayer
• CRC Brake Cleaner
• Krown Rust Protectant
• Eastwood Aluma Blast Paint
• Duplicolor Prep Spray
• TTP Hard Drill Bits
• Flywheel Holder
• 12x1.25 Tap and Die kit

Parts

• Stabilizer Links (51320-S5A-003)
• Front Control Arm Bushing (51391-SCV-A03)
• Rear Control Arm Bushing (51392-S5A-701)
• TRW Ball Joints (JBJ921)
• Exedy Clutch (HCK1004)
• Front Engine Mount (Anchor Industries 9424)

Practical Tip

Double-check that all parts are compatible with your specific model year to avoid delays during the installation.

Step 2: Remove the Old Engine

Start by carefully removing the old engine from the Honda Element. Follow these sub-steps:

1. Disconnect the Battery

   • Remove the negative terminal to prevent any electrical short circuits.

2. Drain Fluids

   • Drain the coolant and oil to avoid spills during the removal process.

3. Remove Engine Components

   • Take off components such as the intake manifold, exhaust manifold, and other attached accessories.

4. Unbolt Engine Mounts

   • Carefully unbolt the engine mounts and any other connections to the transmission.

5. Lift the Engine Out

   • Use an engine hoist to lift the old engine out of the engine bay.

Common Pitfall

Be cautious of wiring harnesses and hoses that may still be connected. Check thoroughly before lifting the engine to avoid damage.

Step 3: Prepare for the New Engine Installation

Once the old engine is out, prepare for the new engine installation.

1. Clean the Engine Bay

   • Remove debris and old fluids from the engine bay. Use brake cleaner for stubborn spots.

2. Inspect and Recondition Components

   • Inspect lower control arms and valve covers. Clean and recondition them as needed.

3. Install New Engine Mounts

   • Install new engine mounts to ensure proper alignment and stability.

Practical Advice

Consider painting or treating rusty components with Krown Rust Protectant to extend their lifespan.

Step 4: Install the New Engine

With the engine bay prepared, it's time to install the new engine.

1. Position the New Engine

   • Use an engine hoist to carefully position the new engine into the engine bay.

2. Bolt the Engine Mounts

   • Secure the engine mounts to the chassis, ensuring everything is tightly fastened.

3. Reconnect Components

   • Reconnect the intake and exhaust manifolds, along with all other components that were removed.

4. Fill Fluids

   • Refill the engine with oil and coolant.

Real-World Application

Make sure to keep a checklist of all components connected and fluids filled to prevent issues during the first startup.

Conclusion

Replacing and restoring the engine of a Honda Element involves careful planning, the right tools, and thorough execution. Key steps include gathering tools and parts, removing the old engine, preparing the engine bay, and correctly installing the new engine. For further guidance, consider watching the complete video series for additional insights and tips. Good luck with your engine replacement project!