2010-2015 Chrysler Town and Country sliding door lock actuator replacement.

Introduction

This tutorial provides a step-by-step guide to replacing the sliding door lock actuator on a 2010-2015 Chrysler Town and Country, Dodge Grand Caravan, or VW Routan. Following these instructions carefully will help you disassemble the sliding door and replace components like the door glass, window regulator, or lock actuator efficiently.

Step 1: Prepare the Workspace

• Fold down the rear seat to access the door panel easily.
• Ensure you have all necessary tools ready, including:
  • T15 Torx screwdriver
  • 10mm ratchet and socket
  • Phillips screwdriver
  • Pry tools
  • Impact driver (optional)
  • Two-sided tape (for reassembly)

Step 2: Remove the Door Panel

• Locate and remove the T15 screw behind the door handle.
• Open the door and start prying from the bottom of the door panel. Work your way around to loosen the clips.
• Carefully close the door to access additional clips for removal.
• Avoid tampering with the cables; only one cable needs to be disconnected.

Step 3: Remove the Window Glass

• At the door pillar, remove the plastic cover by breaking the glue and clips (be prepared to buy replacements).
• Use the window switch to lower the glass until you can access the screws.
• Remove the two 10mm screws securing the glass in place.
• Slide the glass out of the door.

Step 4: Disconnect the Door Latch Cables

• Disconnect the cable leading to the outside door latch. This can be done by popping it off easily.
• Remove the three latch bolts on the door (two on one side and three on the back).
• Release the two cables (one for the door handle and one for the back) by pushing out the C-clamps.

Step 5: Remove the Door Assembly

• With all screws and cables disconnected, carefully pull the door assembly out.
• Lift the front corner at an angle to clear the track at the back.
• Don’t forget to remove the ground screw to ensure reassembly is successful.

Step 6: Replace the Lock Actuator

• Identify the lock actuator, which is held in place by two ears and a T15 screw.
• Remove the old actuator and install the new one, ensuring the connector is properly positioned.
• Reattach the linkage rod securely.

Step 7: Reinstall the Door Assembly

• Start with the door assembly at a halfway open position.
• Insert the assembly back into the door and angle it as needed for proper placement.
• Secure all latch screws and reconnect the cable to the inside of the door handle.

Step 8: Reattach the Window Glass

• Slide the window back into the door.
• Reinstall the two track bolts that secure the glass.

Step 9: Reassemble the Door Panel

• Reattach the door panel using the clips and screws.
• Ensure all harnesses are plugged back in and secure the panel properly.
• Use two-sided tape on any trim pieces to ensure they adhere well.

Conclusion

By following these steps, you should successfully replace the sliding door lock actuator and reassemble the door without damaging any components. Ensure all screws and cables are securely fastened to avoid future issues. If you encounter any difficulties, refer back to specific steps for clarification, and don’t hesitate to seek assistance for complex tasks. Happy repairing!