Tundra Steering Rack Replacement 2000-2006

Introduction

This tutorial will guide you through the process of replacing the steering rack on a 2000-2006 Toyota Tundra. If your steering rack is leaking, replacing it can enhance your vehicle's handling and safety. Follow these steps closely to ensure a successful replacement.

Step 1: Prepare the Vehicle

• Safety First:

  • Set the parking brake to prevent the vehicle from rolling.
  • Use jack stands to secure the truck while you work underneath it. Consider having a backup set of jack stands for added safety.

• Gather Your Tools and Parts:

  • New or remanufactured steering rack
  • Siphon pump to remove old power steering fluid
  • Hydraulic jack
  • 17mm wrench for hydraulic lines
  • 24mm wrench for jam nuts
  • 19mm socket for castle nuts and bolts
  • 22mm socket and wrench for the bottom rack bolt
  • 12mm socket for steering column and hose bolts
  • Deadblow hammer and punch for dislodging the steering column

Step 2: Remove the Front Wheels

• Loosen the lug nuts on the front wheels while the vehicle is still on the ground.
• Lift the vehicle with a hydraulic jack and securely place it on jack stands.
• Remove the front wheels completely to access the steering components.

Step 3: Drain Old Power Steering Fluid

• Use the siphon pump to remove old power steering fluid from the reservoir.
• Dispose of the fluid properly, following local regulations.

Step 4: Disconnect the Steering Rack

• Remove Hydraulic Lines:

  • Use the 17mm wrench to disconnect the hydraulic lines from the rack.

• Remove Jam Nuts:

  • Use the 24mm wrench to remove the jam nuts.

• Unscrew Castle Nuts:

  • Use the 19mm socket to remove the castle nuts from the tie rods.

• Remove Center Bolt:

  • Still using the 19mm socket, remove the center bolt of the steering rack.

Step 5: Detach the Steering Rack from the Vehicle

• Remove Bolts:

  • Use the 22mm socket and wrench to remove the bolt at the bottom of the rack.
  • Use the 12mm socket to remove the bolt holding the steering rack to the steering column.

• Free the Steering Column:

  • Use the deadblow hammer and punch to carefully dislodge the steering column from the rack.

Step 6: Install the New Steering Rack

• Center the New Rack:

  • Make sure to center your new steering rack before attaching it to the steering column. This is crucial for proper alignment.

• Attach the Steering Rack:

  • Reverse the steps from previous sections to install the new rack.
  • Securely attach the steering column and the bottom bolts.

Step 7: Reconnect Hydraulic Lines and Power Steering Components

• Reconnect the hydraulic lines and jam nuts to the new steering rack.
• Install the castle nuts and ensure they are tightened properly.

Step 8: Fill with New Power Steering Fluid

• Refill the power steering reservoir with new fluid, ensuring to follow the manufacturer’s specifications.

Step 9: Reassemble the Front End

• Reinstall the front wheels and tighten the lug nuts.
• Lower the vehicle back to the ground.

Conclusion

Replacing the steering rack on a Toyota Tundra can improve vehicle performance and safety. Always prioritize safety by using jack stands and ensuring the vehicle is securely supported. After completing the installation, check the steering fluid level and test drive the vehicle to ensure everything is functioning properly.