Super Easy DIY Tote Storage Rack | Free Plans

Introduction

This tutorial will guide you through building a DIY storage rack for 27-gallon totes using 2x4 or 2x3 lumber. This rack is designed to maximize space in your garage or storage area, making it easier to organize and access your items. The project is straightforward and requires minimal tools, making it perfect for DIY enthusiasts.

Step 1: Gather Materials and Tools

Before starting the project, ensure you have the following materials and tools:

Materials

• 30 pieces of 2x4x8’ or 2x3 lumber
• Approximately 240 screws (2.5 inches long)
• 24 27-gallon totes

Tools

• Hand saw or miter saw
• Drill driver
• Tape measure
• Optional: Pocket hole jig and pocket hole screws

Tips

• Consider using 2x4 lumber for sturdiness if space allows.
• If using 2x3 lumber can save costs, but ensure it meets your stability needs.

Step 2: Prepare Framework

1. Mark the Vertical Pieces:

   • Use a tape measure to mark the vertical pieces of wood (2x4s) before assembly.

2. Determine Spacing for Cross Pieces:

   • Place the first cross piece at 14 inches above the ground.
   • Position subsequent cross pieces 16 inches apart.
   • The top piece should be set at 15.5 inches for easier access to the top totes.

3. Cut the Lumber:

   • If using a miter saw, cut the lumber quickly; otherwise, a hand saw works too.
   • You'll need a total of 48 stretchers.

Common Pitfalls

• Ensure accurate measurements to avoid misalignment during assembly.

Step 3: Assemble the Rack

1. Build Frames on the Ground:

   • Construct the front and back frames on the ground for stability.
   • Drill from the top and bottom into the frame for secure connections.

2. Use Pocket Hole Jig (if applicable):

   • If space is limited and you can't lift the rack, use a pocket hole jig to create holes in the face of the vertical pieces for easier assembly.

3. Attach Cross Pieces:

   • Install the cross pieces (30 inches long) to create the ladder structure.
   • Use two cross pieces in the center to support totes on both sides.

Practical Tips

• Allow for a little wiggle room (around 21 inches) for sliding totes in and out.

Step 4: Secure the Rack

1. Attach to the Wall or Ceiling:

   • Ideally, attach the rack to the wall for stability.
   • If obstructed, secure it to ceiling joists using screws for added support.

2. Handle Dimensions Carefully:

   • Be aware that not all 27-gallon totes have the same dimensions. Check the links in the tutorial for specific recommendations.

Bonus Tip

• If you prefer a lighter structure, consider using 2x3 lumber, which can save you about 25%.

Conclusion

Building a DIY tote storage rack can help you maximize storage space efficiently. Remember to take precise measurements and ensure stability when assembling the rack. For further guidance, free plans are available on the Build It Make It website. Happy building!