How to change a rad support on a bricknose ford pickup, big job but it’s easier than you might think

Introduction

This tutorial will guide you through the process of changing the radiator support on a 1987 Ford pickup, commonly referred to as a "bricknose." If your truck's radiator support is rusted or damaged, replacing it can significantly extend its life and improve performance. This step-by-step guide simplifies the process, making it easier than you might think.

Step 1: Gather Your Tools and Materials

Before you start, ensure you have all the necessary tools and materials ready.

• Tools needed:

  • Socket set
  • Wrenches
  • Screwdrivers
  • Hammer
  • Grinder or cutting tool
  • Welder (if you plan to weld)
  • Safety goggles and gloves

• Materials needed:

  • New radiator support
  • Replacement bolts (if necessary)
  • Rust treatment (if needed)

Practical Tip

Make sure to work in a well-ventilated area and wear protective gear to avoid injuries.

Step 2: Remove the Old Radiator Support

Carefully take off the old radiator support to prepare for the new installation.

1. Disconnect the Battery: Start by disconnecting the negative terminal of the battery to prevent any electrical issues.
2. Remove Radiator Components:
   • Take out the radiator, any attached hoses, and fans.
   • Label any wiring connections for easier reassembly.
3. Unbolt the Radiator Support:
   • Use the socket set to remove the bolts securing the radiator support to the frame.
   • Check for any additional support brackets that might need to be removed.
4. Cut Out Rusty Sections: If the support is heavily rusted, you might need to cut it out using a grinder or cutting tool.

Common Pitfall

Be cautious when removing the support to avoid damaging surrounding components.

Step 3: Install the New Radiator Support

Now it’s time to fit the new radiator support into place.

1. Position the New Support: Place the new radiator support on the truck frame, ensuring it aligns with the mounting holes.
2. Secure the Support:
   • Bolt the new support into place using the original or new bolts.
   • Ensure it is tight but avoid over-tightening, which can cause damage.
3. Reattach the Radiator and Components:
   • Reinstall the radiator, fans, and hoses in the reverse order of removal.
   • Reconnect any wiring that was disconnected.

Practical Tip

Double-check all connections and ensure that there are no leaks before proceeding.

Step 4: Final Checks and Testing

Once everything is reassembled, it's important to test your work.

1. Reconnect the Battery: Reattach the negative battery terminal.
2. Start the Engine: Turn on the engine and let it run for a few minutes.
3. Check for Issues:
   • Look for any leaks around the radiator and hoses.
   • Ensure the fans are operating correctly and that the engine is not overheating.

Conclusion

Changing the radiator support on your 1987 Ford pickup can be a rewarding DIY project. By following the steps outlined in this tutorial, you can successfully replace a rusty radiator support and keep your truck running smoothly. Remember to take your time, double-check your work, and enjoy the process of reviving your classic vehicle. For further maintenance, consider regularly inspecting other components for rust or wear. Happy repairing!