Too easy to not do! Suzuki V- Strom & SV 650 valve check instructional how to

Introduction

This tutorial provides a step-by-step guide for checking the valve clearances on Suzuki V-Strom and SV 650 motorcycles. Regular valve checks are crucial for maintaining engine performance and longevity. This guide is specifically tailored for the second generation V-Strom 650 and focuses solely on the checking process, emphasizing that it's better to check and not need adjustments than to skip the check altogether.

Step 1: Gather Necessary Tools and Supplies

Before starting the valve clearance check, ensure you have the following tools and supplies:

• Service manual for specifications
• Feeler gauges (to measure the valve clearances)
• Torque wrench
• Socket set (including a 10mm socket)
• Screwdrivers (flathead and Phillips)
• Pliers
• Cleaning cloths

Tip: Ensure your motorcycle is cool to the touch to avoid burns and facilitate easier access to the engine components.

Step 2: Remove the Necessary Components

To access the valve covers, you will need to remove several components:

1. Remove the seat:

   • Use the appropriate tools to unscrew and lift the seat off.

2. Remove the tank:

   • Disconnect the fuel line and electrical connectors.
   • Unscrew and lift the tank carefully.

3. Remove side panels:

   • Unscrew the panels to gain better access to the engine.

4. Remove the valve cover:

   • Unscrew the bolts holding the valve cover in place.
   • Gently lift the cover off, taking care not to damage any gaskets.

Step 3: Check Valve Clearances

With the valve cover removed, you can now check the clearances:

1. Locate the valves: Identify the intake and exhaust valves on both sides of the engine.
2. Use feeler gauges:
   • Insert the feeler gauge between the valve and the rocker arm.
   • Check the clearance against the specifications in your service manual.
3. Record the measurements:
   • Note down the clearances for future reference.

Common Pitfall: Make sure the feeler gauge is inserted without forcing it, as this can give inaccurate readings.

Step 4: Reassemble the Components

Once you have completed the valve clearance checks:

1. Reinstall the valve cover:

   • Ensure the gasket is properly seated, then screw the cover back on.

2. Reattach the side panels:

   • Secure them back in place with screws.

3. Reinstall the tank:

   • Reconnect the fuel line and electrical connectors, then screw the tank back into position.

4. Reattach the seat:

   • Secure it back in place.

Conclusion

Checking the valve clearances on your Suzuki V-Strom or SV 650 is a straightforward process that can help maintain your engine's performance. By following these steps, you ensure that your motorcycle remains in optimal condition. If you find that adjustments are necessary, refer to your service manual for re-shimming instructions. Regular maintenance checks like this can prevent more significant issues down the line.