99 Hyundai Tiburon FX Clutch Install

Introduction

In this tutorial, we'll guide you through the process of installing a new OEM clutch in a 1999 Hyundai Tiburon FX. This guide is particularly helpful for those who may also own a Hyundai Elantra, as the clutch installation process is similar. Follow these steps carefully to ensure a successful installation.

Step 1: Gather Necessary Tools and Materials

Before starting the clutch installation, make sure you have all the required tools and materials on hand.

Tools Needed

• Socket set (including 10mm, 12mm, and 14mm sockets)
• Ratchet and extensions
• Torque wrench
• Clutch alignment tool
• Screwdrivers (flathead and Phillips)
• Jack and jack stands
• Pliers

Materials Needed

• OEM clutch kit
• Clutch fluid (if needed)
• New clutch release bearing
• Clutch fork (if necessary)

Step 2: Prepare the Vehicle

Ensure your vehicle is safely lifted and secured before starting the installation.

Instructions

1. Lift the vehicle: Use a jack to raise the car and secure it with jack stands.
2. Disconnect the battery: Remove the negative terminal to prevent any electrical issues.
3. Remove the undercarriage shield (if applicable): This may require additional tools to unbolt.

Step 3: Remove the Transmission

This step involves disconnecting and removing the transmission to access the clutch.

Instructions

1. Disconnect the shifter: Remove the bolts and disconnect the shifter from the transmission.
2. Unplug electrical connections: Identify and unplug any sensors or connectors attached to the transmission.
3. Remove supports and bolts: Unbolt the transmission from the engine, paying attention to any support brackets.
4. Lower the transmission: Carefully slide the transmission out from the engine bay. You may need a friend to help with this step.

Step 4: Remove the Old Clutch

Once the transmission is out, you can access the old clutch.

Instructions

1. Unbolt the pressure plate: Use the appropriate socket to remove the bolts holding the pressure plate.
2. Remove the clutch disc: Carefully take out the clutch disc and inspect the flywheel for any damage.
3. Clean the flywheel: If necessary, clean the flywheel surface to ensure proper contact with the new clutch.

Step 5: Install the New Clutch

Now that the old clutch is removed, it's time to install the new one.

Instructions

1. Position the new clutch disc: Use the clutch alignment tool to center the disc on the flywheel.
2. Attach the pressure plate: Bolt the pressure plate onto the flywheel, tightening the bolts in a crisscross pattern for even pressure.
3. Install the new release bearing: Make sure it is seated properly on the clutch fork.

Step 6: Reinstall the Transmission

With the new clutch installed, it's time to put the transmission back in place.

Instructions

1. Lift the transmission back into position: Align it carefully with the engine.
2. Reattach supports and bolts: Secure the transmission with the appropriate bolts and supports.
3. Reconnect the shifter and electrical connections: Make sure everything is plugged back in correctly.

Step 7: Final Checks and Reassembly

Before finishing, double-check all connections and reassemble any components removed.

Instructions

1. Reconnect the battery: Attach the negative terminal back to the battery.
2. Lower the vehicle: Carefully remove the jack stands and lower the vehicle back to the ground.
3. Test the clutch: Before taking a test drive, press the clutch pedal several times to ensure proper engagement.

Conclusion

You've successfully installed a new OEM clutch in your 1999 Hyundai Tiburon FX. Remember to check for any leaks or issues before taking your vehicle for a drive. If you encounter any problems, consult a professional mechanic. Happy driving!