RADIATOR REPLACEMENT REMOVAL DODGE DART CHRYSLER 200

Introduction

This tutorial will guide you through the process of removing and replacing the radiator in a Dodge Dart or Chrysler 200. The steps outlined here are based on a demonstration for the 2013 Dodge Dart but are applicable to various model years and related vehicles, as they share similar components. Following this guide can help you save money on repairs by enhancing your DIY skills.

Step 1: Prepare the Vehicle

• Ensure the engine and coolant are completely cool. This minimizes the risk of burns from hot coolant.
• Elevate the vehicle using jack stands to access the undercarriage safely.
• Gather necessary tools, including:
  • 8mm socket
  • Pliers
  • Screwdriver set
  • Clip/panel removal tool
  • 10mm socket
  • Container for coolant drainage

Step 2: Drain the Coolant

• Locate the drain plug on the driver side of the radiator.
• Using pliers, turn the drain plug counterclockwise to release the coolant.
• Always wear gloves and safety glasses to protect yourself from spills.
• Open the radiator cap slowly to relieve any pressure before fully removing the drain plug.
• Allow the coolant to drain completely into a container, which should take a few minutes.
• Once drained, inspect and lubricate the drain plug before reinstalling it tightly.

Step 3: Disconnect the Battery

• Disconnect the negative terminal of the car battery to avoid any electrical hazards while working on the vehicle.

Step 4: Remove the Radiator Fan and Hoses

• Remove the two 8mm bolts securing the radiator fan, located on either side of the fan assembly.
• Disconnect the wiring harness from the fan by pressing down on the clip and gently pulling it out.
• Detach the upper and lower radiator hoses:
  • For the lower hose, pull the metal clip up and shake the hose to remove it.
  • For the upper hose, use a screwdriver to loosen the clamp, then remove the hose.

Step 5: Remove the Radiator

• If applicable, disconnect any AC lines and transmission lines from the radiator, ensuring to catch any leaking fluids in a container.
• Identify and remove any bolts securing the radiator. This typically involves a few 10mm bolts located on the sides or bottom of the radiator.
• Once all connections and screws are removed, carefully pull the radiator out. Be cautious of any remaining connections that might still be attached.

Step 6: Install the New Radiator

• Position the new radiator in place, ensuring it aligns with the mounting points.
• Reattach any screws or bolts to secure the radiator.
• Reconnect the upper and lower radiator hoses, ensuring they are sealed with new clamps.
• Reconnect the radiator fan and wiring harness.

Step 7: Refill the Coolant

• Refill the radiator with the appropriate coolant, ensuring to follow manufacturer specifications.
• Run the engine and monitor the coolant level, adding more if necessary to ensure the system is full.

Conclusion

Replacing the radiator in a Dodge Dart or Chrysler 200 can be a straightforward task with the right tools and steps. Remember to take safety precautions, work methodically, and consult your vehicle's manual for specific details. This guide can help you save on repair costs and enhance your automotive skills. If you have any questions or encounter issues, reach out for assistance or check additional resources.