Easy Custom Door Panels! *No Fiberglassing Needed* | DS18 Super Tweeters/Mids | Project Sequoia 2.0

Introduction

In this tutorial, we'll guide you through the process of creating custom door panels for your vehicle without the need for fiberglassing. Using DS18 super tweeters and mids, you'll learn how to enhance your audio system while achieving a professional look. This project is perfect for car audio enthusiasts looking to upgrade their sound without extensive fabrication skills.

Step 1: Gather Your Materials

To start, you’ll need to prepare your workspace and gather all required materials. Here’s what you will need:

• Speakers: DS18 super tweeters and mids. Link to purchase
• Sound deadener: This helps reduce vibrations and improve sound quality. You can find it here on Amazon or on eBay.
• Tools:
  • Screwdriver set
  • Drill
  • Measuring tape
  • Utility knife
  • Sandpaper
  • Adhesive (like contact cement)
  • Template material (cardboard or paper)

Practical Tip

Ensure your vehicle's door has enough space for the new speakers and that you have access to the mounting area.

Step 2: Create Templates for Your Door Panels

Creating templates will ensure that your door panels fit perfectly. Follow these steps:

1. Measure the Door: Use the measuring tape to measure the dimensions of your door panel area.
2. Cut Template Material: Use cardboard or paper to cut out a template based on your measurements.
3. Test Fit: Place the template against the door to check for fit. Adjust as necessary.

Common Pitfall to Avoid

Make sure to account for any curves or contours in the door's shape when creating your template.

Step 3: Cut and Prepare the Door Panels

Once your templates are ready, you can move on to cutting the actual door panels.

1. Transfer Template to Material: Use your template to trace the shape onto your chosen panel material (MDF or plywood works well).
2. Cut the Panels: Carefully cut out the shapes using a utility knife or saw.
3. Sand Edges: Smooth out the edges of the cut panels with sandpaper to avoid splinters and ensure a clean look.

Step 4: Install Sound Deadener

Applying sound deadener will improve sound quality and reduce vibrations.

1. Clean the Door Surface: Remove any dirt or debris from the door.
2. Cut Sound Deadener: Cut the sound deadener into manageable pieces.
3. Apply the Deadener: Stick the sound deadener to the door surface, pressing firmly to ensure adhesion.

Step 5: Mount Speakers and Tweeters

Now it's time to install your audio equipment.

1. Mark Speaker Locations: Use a pencil to mark where your speakers will be mounted on the door panels.
2. Drill Holes: Carefully drill holes for mounting screws based on your speaker dimensions.
3. Secure Speakers: Position the speakers and tweeters in their respective places and secure them using screws.

Step 6: Attach Door Panels

With the speakers installed, attach the door panels back to the door.

1. Align Panels: Position the new door panels against the door.
2. Secure Panels: Use screws or adhesive to attach the panels securely to the door.

Practical Tip

Double-check that all wiring is tucked away and securely connected before sealing the door.

Conclusion

You have successfully created and installed custom door panels for your vehicle, enhancing both the look and sound of your audio system. Remember to test your speakers after installation to ensure everything is functioning correctly. For future projects, consider experimenting with different materials or speaker placements to further customize your setup. Enjoy your upgraded audio experience!