Control Panel Building Mounting Components Part 3 of 6

Introduction

This tutorial provides a step-by-step guide for laying out and mounting components on an industrial control panel, based on Tim Wilborne's video series. Understanding these steps is crucial for anyone involved in building control panels, as proper layout and mounting ensure functionality and safety.

Step 1: Gather Necessary Tools and Materials

Before starting your project, ensure you have all the required tools and materials:

• Tools Needed:

  • Screwdrivers (flathead and Phillips)
  • Drill with appropriate bits
  • Wire cutters and strippers
  • Measuring tape
  • Level
  • Safety goggles and gloves

• Materials:

  • Control panel enclosure
  • Components (e.g., relays, switches, PLCs)
  • Mounting hardware (screws, nuts, and bolts)
  • Labels for identification

Step 2: Plan the Layout

A well-thought-out layout is key to efficient assembly and future maintenance.

• Identify Component Locations:

  • Start by determining where each component will be mounted based on functionality and accessibility.

• Use a Layout Diagram:

  • Draw a diagram of the control panel.
  • Mark the positions of each component to visualize spacing and arrangement.

• Consider Wiring:

  • Allow enough room for wiring and ensure that components are not too close to each other to avoid interference.

Step 3: Mark Mounting Points

Once you have a layout, it's time to prepare for mounting.

• Use a Measuring Tape:

  • Measure exact locations for each component according to your layout diagram.

• Mark with a Pencil:

  • Lightly mark the positions on the panel where screws or bolts will be placed.

• Double-Check Measurements:

  • Verify all measurements to avoid mistakes during installation.

Step 4: Install Mounting Hardware

Secure the components by installing the required mounting hardware.

• Drill Holes:

  • Use a drill to create holes at the marked points for screws or bolts.

• Attach Mounting Brackets:

  • If components require brackets, install them first before attaching the actual components.

• Secure Components:

  • Align each component with the mounting points and use screws or bolts to secure them in place.

Step 5: Organize Wiring

Effective wiring management is essential for safety and functionality.

• Plan Wire Routing:

  • Determine the best paths for wiring to minimize clutter and ensure easy access.

• Label Wires:

  • Use labels to identify each wire, which simplifies troubleshooting and maintenance.

• Use Wire Ties:

  • Bundle wires together using wire ties to keep them organized and prevent tangling.

Step 6: Final Inspection

Before closing up the panel, conduct a thorough inspection.

• Check All Mountings:

  • Ensure all components are securely mounted and there are no loose screws.

• Review Wire Connections:

  • Verify that all wires are correctly connected as per your layout.

• Test for Stability:

  • Gently shake the panel to confirm that components do not move or rattle.

Conclusion

By following these steps, you can effectively lay out and mount components on an industrial control panel. Proper planning, organization, and execution are vital to ensure functionality and ease of maintenance. For further learning, consider exploring additional resources or taking a relevant course to enhance your skills in control panel design and assembly.