How to completely disassemble an Xbox Series X or Series S controller

Introduction

This tutorial will guide you through the process of completely disassembling and reassembling an Xbox Series X or Series S controller. Whether you want to clean your controller, replace damaged parts, or simply understand its internal workings, this step-by-step guide will help you do it safely and effectively.

Step 1: Gather Your Tools

Before starting the disassembly, make sure you have the following tools ready:

• Torx T6 Screwdriver
• Torx T8 Screwdriver
• Plastic opening tools
• Tweezers
• Magnetic mat for keeping track of screws

Tip: Using a magnetic mat helps prevent losing screws and keeps them organized for reassembly.

Step 2: Remove the Faceplate

1. Use the plastic opening tool to gently pry open the faceplate of the controller.
2. Start at one corner and carefully work your way around to avoid damaging the clips.

Common Pitfall: Be gentle while prying to prevent breaking the plastic clips.

Step 3: Remove the Bumper

1. Locate the bumper buttons on the top of the controller.
2. Unscrew the Torx T6 screws securing the bumpers in place.
3. Gently lift the bumpers off the controller.

Step 4: Remove the Mainboard

1. After removing the bumpers, you will see the mainboard.
2. Unscrew the Torx T8 screws that hold the mainboard in place.
3. Carefully lift the mainboard out of the controller, ensuring you don't damage any connected wires.

Step 5: Remove the Mini Jack Connector

1. Locate the mini jack connector on the mainboard.
2. Gently pull it out, ensuring no wires are damaged during the process.

Step 6: Remove the Button Control Board

1. Find the button control board connected to the mainboard.
2. Unscrew any screws that hold it in place and lift it out carefully.

Step 7: Remove All Buttons

1. With the button control board removed, you can now take out all the individual buttons.
2. Keep track of their positions for easy reassembly.

Step 8: Remove the D-pad

1. Locate the D-pad on the controller.
2. Gently lift it out of its slot.

Step 9: Complete Disassembly

At this point, your Xbox controller should be fully disassembled. Ensure that all parts are laid out neatly on your magnetic mat for easy identification during reassembly.

Step 10: Start Reassembling the Xbox Controller

1. Begin by placing the D-pad back into its original position.
2. Reinsert all buttons according to their original layout.
3. Attach the button control board back onto the mainboard.
4. Reconnect the mini jack connector.
5. Place the mainboard back into the controller and secure it with the Torx T8 screws.
6. Reattach the bumpers with their respective screws.
7. Finally, snap the faceplate back into place.

Conclusion

You now have a fully disassembled and reassembled Xbox Series X or Series S controller! Remember to test the controller after reassembly to ensure everything is functioning correctly. If you encounter any issues, refer back to the steps to check your work. Happy gaming!