How to Replace Front Brake Calipers 2007-2017 Ford Expedition

Introduction

This tutorial provides a step-by-step guide on how to replace the front brake calipers on a 2007-2017 Ford Expedition. A worn-out or seized brake caliper can lead to serious safety issues, including overheating and brake failure. Following this guide ensures a safe and effective installation of new brake calipers from TRQ, suitable for models from 2007 to 2017.

Step 1: Gather Tools and Materials

Before beginning the replacement, ensure you have all the necessary tools and materials:

• Pry Bar
• 13mm Socket
• 14mm Socket
• 21mm Socket
• Brake Caliper Hanger
• Ratchet
• Socket Extensions
• Torque Wrench
• 3/8 Inch Wrench
• Brake Parts Cleaner
• Gloves
• Paper Towels
• Safety Glasses
• Silicone Paste
• Drain Pan
• Floor Jack
• Pick
• Wheel Chocks
• Wire Brush

Step 2: Prepare the Vehicle

1. Safety First

   • Park your vehicle on a flat surface.
   • Engage the parking brake and place wheel chocks behind the rear wheels to prevent movement.

2. Lift the Vehicle

   • Using a floor jack, lift the front of the vehicle and secure it with jack stands.

3. Remove the Wheel

   • Use a 21mm socket to loosen and remove the lug nuts.
   • Take off the front wheel to access the brake components.

Step 3: Remove the Old Caliper

1. Disconnect the Brake Line

   • Use a 14mm socket to remove the brake line from the caliper.
   • Have a drain pan ready to catch any brake fluid that may leak.

2. Remove Caliper Bolts

   • Use a 13mm socket to remove the bolts securing the caliper to the bracket.
   • If the caliper is stuck, use a pry bar to gently pry it away from the rotor.

3. Hang the Caliper

   • Use a brake caliper hanger to suspend the caliper without putting stress on the brake line.

Step 4: Install the New Caliper

1. Prepare the New Caliper

   • Apply silicone paste to the mounting points to prevent corrosion.

2. Attach the New Caliper

   • Position the new caliper onto the bracket.
   • Install and tighten the caliper bolts using the 13mm socket to the manufacturer’s specifications.

3. Reconnect the Brake Line

   • Reattach the brake line to the new caliper using the 14mm socket.
   • Ensure it is securely tightened to prevent leaks.

Step 5: Reassemble the Wheel

1. Reinstall the Wheel

   • Place the wheel back on the hub and hand-tighten the lug nuts.

2. Lower the Vehicle

   • Remove the jack stands and carefully lower the vehicle back to the ground.

3. Tighten the Lug Nuts

   • Use the 21mm socket to fully tighten the lug nuts in a star pattern for even distribution.

Step 6: Final Checks

1. Check Brake Fluid

   • Inspect the brake fluid level and add fluid if necessary to ensure proper braking performance.

2. Test the Brakes

   • Before driving, pump the brake pedal several times to seat the calipers and ensure they are functioning correctly.

Conclusion

Replacing front brake calipers on a Ford Expedition is a manageable task with the right tools and careful attention to detail. Regular maintenance of your braking system is crucial for safety and performance. After completing the installation, always test the brakes to confirm proper operation before hitting the road. If you have any doubts about the process, consult a professional mechanic.