PS5 DualSense Controller Teardown: Controller Evolution

Introduction

This tutorial provides a comprehensive guide to disassembling the PS5 DualSense controller, highlighting the steps involved in a detailed teardown process. Whether you're curious about the internal components, looking to repair an issue, or simply interested in the technology behind the controller, this guide will walk you through each step with clarity and practical tips.

Step 1: Opening the Controller

• Begin by gathering your tools, including a small Phillips screwdriver and a plastic opening tool.
• Locate the screws on the back of the controller and remove them using the screwdriver.
• Carefully insert the plastic opening tool into the seam along the edge of the controller to pry it open. Be gentle to avoid damaging the plastic casing.

Step 2: First Look Inside

• Once the controller is open, take a moment to observe the layout of the internal components.
• Familiarize yourself with the battery placement, circuit board, and motor locations, as this will aid in the disassembly process.

Step 3: Battery Removal

• To remove the battery, gently disconnect the battery connector from the motherboard.
• Carefully lift the battery out of its compartment, noting how it is positioned for reassembly later.

Step 4: Separating the Plastic Frame

• After removing the battery, continue to separate the plastic frame of the controller.
• Look for additional screws or clips that may still be holding the frame together and remove them as necessary.

Step 5: Removing Trigger Modules

• Locate the trigger modules on the controller.
• Use a screwdriver to remove the screws securing them in place.
• Gently detach the modules from the circuit board.

Step 6: Trigger Disassembly

• With the modules removed, further disassemble the triggers by carefully separating the components.
• Take care not to lose any small parts, as these are crucial for reassembly.

Step 7: Button Removal

• Next, focus on the buttons by lifting them out of their slots.
• Make sure to document or remember their positions, as this will help during reinstallation.

Step 8: Trackpad Disassembly

• Carefully remove the trackpad from its housing.
• Disconnect any flex cables attached to the trackpad to fully separate it from the main assembly.

Step 9: Vibration Motors and Motherboard

• Locate the vibration motors and carefully unscrew them from the housing.
• Disconnect the motherboard by unscrewing it from its mountings and gently lifting it out.

Step 10: Joystick Disassembly

• Finally, disassemble the joysticks by removing the caps and unscrewing the base.
• Pay attention to the assembly order for easier reassembly.

Conclusion

The teardown of the PS5 DualSense controller reveals the intricate design and technology within. By following this guide, you can safely disassemble the controller for repairs or upgrades. Remember to keep track of all screws and components to ensure a smooth reassembly process. If you're planning to reassemble the controller, reverse the steps outlined above, ensuring all connections are secure. Happy tinkering!