How To Build A DIY Wood Golf Cart Cargo Bed

Introduction

In this tutorial, you'll learn how to build a DIY wood cargo bed for a golf cart using affordable materials. This project is not only budget-friendly (under $30) but also quick to complete—taking about an hour. With just basic tools and materials, you can create a sturdy cargo bed that can hold a significant amount of weight.

Step 1: Gather Your Materials

Before you start building, ensure you have all the necessary materials and tools ready.

Materials

• Eight 8ft 2x4 untreated stud boards
• 3-inch decking torque head screws

Tools

• Drill with a small drill bit
• Saw (for cutting the boards to size)
• Measuring tape
• Sandpaper (optional, for smoothing edges)

Step 2: Cut the Wood to Size

To create the cargo bed, you need to cut the 2x4s to the required dimensions.

Cutting Instructions

1. Measure the desired length and width of the cargo bed.
2. Using a saw, cut the 2x4s accordingly. Typical dimensions for a golf cart cargo bed might be around 4 feet long and 3 feet wide, but adjust based on your specific cart.
3. Optionally, sand down the edges of the wood to prevent splinters.

Step 3: Assemble the Frame

Now that you have your wood cut, it’s time to assemble the frame.

Assembly Steps

1. Lay out the cut 2x4s on a flat surface to form a rectangle, representing the top of the cargo bed.
2. Secure the corners with the 3-inch screws. Pre-drill holes using a small drill bit to avoid splitting the wood.
3. Make sure the frame is square (all corners should be right angles) before tightening the screws.

Step 4: Add Support Beams

To ensure the cargo bed can hold heavy loads, you’ll need to add support beams underneath.

Adding Supports

1. Cut additional 2x4s to fit across the width of the frame (spaced evenly).
2. Attach these support beams using screws, ensuring they are securely fastened.

Step 5: Final Assembly and Installation

With the frame and support beams complete, finish assembling your cargo bed.

Installation Steps

1. If your golf cart has a flat bed, place the completed cargo bed frame on top.
2. Secure the bed to the cart as needed, ensuring it is stable and won’t shift during use.
3. Perform a weight test to ensure the structure can hold the intended load.

Conclusion

Congratulations! You've built a sturdy DIY wood cargo bed for your golf cart. This project is not only economical but also functional, allowing you to transport various items easily. Enjoy customizing your cargo bed further or using it for all your golf cart adventures. Happy building!