Rear Door Panel Removal and Replacement BMW E90 316i 318i 320i 323i 325i 328i 330i 335i 318d 320d

Introduction

This tutorial provides a clear and concise guide on how to remove and replace the rear door panel on a BMW E90 model, covering years 2006 to 2012. Whether you're looking to access internal components or simply replace a damaged panel, these steps will help you complete the task efficiently.

Step 1: Gather Required Tools

Before starting the removal process, ensure you have the following tools ready:

• Flathead screwdriver
• Phillips screwdriver
• Trim removal tool (optional but recommended)
• Torque wrench (for reinstallation)
• Clean cloth (to protect surfaces)

Step 2: Prepare the Vehicle

• Safety First: Ensure the vehicle is parked on a flat surface, and the engine is off.
• Disconnect the Battery: Open the trunk and disconnect the negative terminal of the battery. This prevents any electrical issues.

Step 3: Remove the Door Handle Cover

• Locate the cover on the rear door handle.
• Use a flathead screwdriver to gently pry it off. Be careful to avoid scratching the surface.

Step 4: Unscrew the Door Panel

• Identify the screws securing the door panel. Typically, there are:
  • Two screws behind the door handle.
  • A few screws at the bottom of the panel.
• Use a Phillips screwdriver to remove these screws and set them aside.

Step 5: Detach the Door Panel

• Starting from the bottom, gently pull the door panel away from the door frame.
• Use a trim removal tool for stubborn clips to avoid breaking them.
• Work your way up the sides and top, ensuring all clips are released.

Step 6: Disconnect Electrical Connectors

• Once the panel is loose, carefully pull it away to access the rear side.
• Disconnect any electrical connectors for window controls or speakers. Ensure to note their positions for reinstallation.

Step 7: Remove the Door Panel Completely

• After disconnecting all wiring, fully lift the panel off and set it aside in a safe area.

Step 8: Install the New Door Panel

• Position the new door panel onto the door, aligning it with the clips and connectors.
• Reconnect any electrical connectors to the appropriate locations.

Step 9: Secure the Door Panel

• Press down firmly to snap the clips back into place.
• Replace and tighten all screws removed during disassembly.

Step 10: Reattach the Door Handle Cover

• Snap the cover back into place over the door handle.

Step 11: Reconnect the Battery

• Reconnect the negative terminal of the battery and ensure everything is functioning properly.

Conclusion

You have successfully removed and replaced the rear door panel on your BMW E90. Always ensure that all connections are secure and that the panel is properly aligned before closing the door. For further assistance, consider checking out videos on related tasks, such as replacing the window regulator. Happy DIY-ing!