Fix your Table Saw's BIGGEST Weakness And save £275

Introduction

In this tutorial, we'll guide you through enhancing your table saw's capabilities by addressing its biggest weakness with a simple fence extension. This modification is particularly beneficial for smaller table saws, allowing for longer rip cuts and improved support during woodworking projects. Not only will this solution save you money, but it will also elevate your woodworking experience.

Step 1: Gather Your Materials

Before starting your project, ensure you have the following materials and tools:

• Hongdui Extension Rollers (available at Banggood)
• Wood for the fence extension
• Jorgensen 12" f clamps
• Workpro one-handed quick clamps
• A table saw calibrator (optional for precision)
• Basic woodworking tools (saw, drill, screws, etc.)

Practical Tips

• Choose sturdy wood for the extension to ensure durability.
• Ensure you have a clear workspace to facilitate the building process.

Step 2: Create the Fence Extension

Follow these steps to construct the fence extension:

1. Measure Your Table Saw:

   • Measure the width of your table saw to determine the size of the extension needed.

2. Cut the Wood:

   • Cut the wood to the required length based on your measurements.

3. Attach the Extension Rollers:

   • Install the Hongdui Extension Rollers at the ends of the wood piece to support the extended fence.

4. Secure the Extension:

   • Use clamps to temporarily hold the extension in place on the table saw.
   • Mark the locations for screws and drill holes for secure attachment.

5. Finalize the Installation:

   • Attach the extension to the table saw using screws, ensuring it is level and stable.

Common Pitfalls to Avoid

• Avoid using too thin or weak wood, as it may not withstand heavy use.
• Ensure the extension is level with the table saw for accurate cuts.

Step 3: Test the Setup

After installation, it's essential to test your new fence extension:

1. Perform a Test Cut:

   • Use a scrap piece of wood to test the setup. Make a few cuts to check for stability and accuracy.

2. Check Alignment:

   • Ensure the fence is aligned correctly with the blade for precise cuts.

Practical Tips

• Adjust the position of the roller if necessary to enhance support during cuts.
• Regularly check the alignment and stability of the extension during use.

Conclusion

By following these steps, you can effectively enhance your table saw's functionality with a simple fence extension, saving both money and improving your woodworking capabilities. Remember to maintain your setup for safety and accuracy in future projects. For further improvements, consider exploring additional accessories like feather boards or specialized clamps to optimize your table saw performance. Happy woodworking!