ПЕРЕМОТКА ЯКОРЯ В ПОДРОБНОСТЯХ

Introduction

This tutorial provides a comprehensive guide on how to rewind an electric motor’s armature. It covers essential techniques such as taking winding data from the armature, understanding coil construction, connecting coils to laminations, and creating a rewinding scheme. This information is particularly useful for those looking to repair burned-out armatures and will be demonstrated through various types of armatures.

Step 1: Gather Necessary Tools and Materials

Before starting the rewinding process, ensure you have the following tools and materials:

• Insulated wire suitable for the armature
• Soldering iron and solder
• Multimeter for testing
• Tools for disassembling the armature (e.g., screwdrivers, pliers)
• Electrical tape or heat shrink tubing
• Notepad and pen for taking notes

Step 2: Remove the Armature from the Motor

• Disconnect the motor from its power source.
• Carefully disassemble the motor casing using the appropriate tools.
• Remove the armature, taking note of how it is positioned within the motor for reassembly.

Step 3: Document Winding Data

• Measure and record the winding pitch (step of winding) and direction of winding (clockwise or counterclockwise).
• Note the number of turns for each coil, as this information is crucial for replicating the original windings accurately.

Step 4: Understand Coil Construction

• Familiarize yourself with the structure of the coils:
  • Coils consist of wire wound around a core, typically made of iron or another magnetic material.
  • Each coil connects to the armature's laminations, which help to reduce energy loss due to eddy currents.

Step 5: Disconnect Old Coils

• Carefully cut and remove the old coils from the armature.
• Take care not to damage the laminations or any other components during this process.

Step 6: Prepare for Rewinding

• Clean the armature to remove any debris or old insulation.
• Ensure that the laminations are intact and free from corrosion.

Step 7: Rewind the Armature

• Start winding the new coils based on the documented winding data.
• Use the same winding direction and number of turns as noted earlier.
• Secure each coil with electrical tape or heat shrink tubing to prevent movement.

Step 8: Connect Coils to Laminations

• Solder the ends of the coils to the appropriate laminations.
• Ensure that connections are secure and insulated to prevent short circuits.

Step 9: Create a Rewinding Scheme

• Draw a schematic diagram of the winding layout for future reference.
• Include details such as coil connections and winding direction.

Step 10: Testing and Reassembly

• Use a multimeter to test the continuity and resistance of the coils.
• If the coils pass testing, reassemble the armature into the motor casing.
• Ensure all components are properly aligned and secured.

Conclusion

Rewinding an armature requires careful documentation and precision. By following the steps outlined above, you can effectively repair a burned-out armature and extend the life of your motor. For future projects, keep your notes and diagrams for reference to streamline the process.