How OLED TVs are Made - Unseen Footage from OLED TV Factory

Step-by-Step Tutorial: How OLED TVs are Manufactured

Introduction:

• This tutorial will guide you through the step-by-step process of how OLED TVs are manufactured in a factory.
• The process involves various stations where trained technicians assemble, test, and package the OLED TVs before they are shipped to consumers.

Step 1: Component Installation

1. Trained technicians install various components onto the back of the electronics and power supply boards of the OLED TV.
2. Components include speakers, cabling, and other necessary parts.
3. Each component is tagged with a barcode for traceability in case of any issues.

Step 2: Assembly

1. After all components are installed, a technician peels off any protective film and carefully puts on the back cover of the TV.
2. The back cover is then screwed tight to assemble the OLED TV.

Step 3: Inspection and Testing

1. The assembled OLED TV is transferred to an inspection station using a vacuum lifting system.
2. At the inspection station, the TV is turned upright and placed on a temporary stand for further inspection.
3. Power and video signal cables are connected to the TV for the first power-on test.

Step 4: Quality Check

1. The TV undergoes a 35-minute quality check to catch any major failures that may occur within this timeframe.
2. Any OLED TV that passes the quality check is then transported to a calibration station for white balance measurement and adjustment.

Step 5: Testing and Cleaning

1. The OLED TV undergoes a high-voltage test to ensure insulation and protective measures are adequate.
2. Experienced staff conduct color, audio, and AV synchronization tests.
3. Any dust or fingerprints are cleaned off the TV before proceeding to the next step.

Step 6: Packaging

1. Protective foam sheets are attached to the TV for shipping.
2. The TV is carefully packed into a cardboard box with styrofoam inserts, accessories, and relevant manuals.
3. The box is sealed and labeled with product information stickers.

Step 7: Shipping and Storage

1. The packaged TVs are stored in a warehouse on pallets ready to be shipped to distributors and retailers.
2. Initial units from each batch undergo a 24-hour aging test before being boxed up for sale.
3. A sample from each batch is sent to the repair department for internal component checks.

Additional Information:

• The manufacturer, Lover, emphasizes sustainability by ensuring repairability and serviceability of their OLED TVs.
• Lover uses high-quality materials, robust construction techniques, and a modular design approach for longevity and easy repairs.
• Lover maintains an in-house repair team and spare parts warehouse for efficient after-sales support.

Conclusion:

• Understanding the detailed process of how OLED TVs are manufactured provides insight into the quality and care that goes into producing these high-end televisions.
• If you are considering purchasing an OLED TV, consider factors like sustainability, repairability, and quality control in addition to unique design and aesthetics.

Additional Resources:

• For personalized advice on choosing the right OLED TV, visit a trusted retailer like Richard Sounds, known for their expertise and customer service in the UK.
• Watch unboxing videos to see the final product and experience of receiving and setting up a Lover OLED TV in your home.