2007 FIAT GRANDE PUNTO CLUTCH & GEARBOX REPLACEMENT

Introduction

This tutorial will guide you through the process of replacing the clutch and gearbox on a 2007 Fiat Grande Punto. Whether you're a seasoned mechanic or a DIY enthusiast, this step-by-step guide will provide you with the necessary instructions to complete the task safely and efficiently.

Step 1: Prepare Your Workspace

• Gather Tools and Materials: Ensure you have all necessary tools, including:
  • Socket set
  • Wrenches
  • Screwdrivers
  • Pliers
  • Torque wrench
  • New clutch and gearbox
  • Replacement bolts, if needed
• Safety First: Wear gloves and safety glasses. Ensure your vehicle is on a flat surface and securely supported on jack stands.

Step 2: Disconnect the Battery

• Locate the Battery: Open the hood and find the battery.
• Remove the Negative Terminal: Use a wrench to disconnect the negative terminal to prevent any electrical shorts while working.

Step 3: Remove the Earth Lead

• Locate the Earth Lead: This is typically situated near the slave cylinder.
• Disconnect Carefully: Take off the nut but be cautious, as the whole bolt may loosen. Ensure not to drop it.

Step 4: Drain Transmission Fluid

• Find the Drain Plug: Locate the drain plug on the gearbox.
• Drain the Fluid: Use a socket to remove the plug and allow the fluid to drain completely into a suitable container.

Step 5: Remove the Gearbox

• Support the Gearbox: Use a jack to support the gearbox before unbolting.
• Unbolt the Gearbox: Remove all bolts securing the gearbox to the engine. Keep track of their locations for reassembly.
• Disconnect Linkages: Detach any linkages or cables connected to the gearbox.

Step 6: Remove the Clutch

• Access the Clutch Assembly: Once the gearbox is removed, you will have access to the clutch.
• Unbolt the Clutch: Remove the bolts securing the clutch to the flywheel. Keep them organized for reinstallation.
• Inspect the Flywheel: Check for any damage or wear on the flywheel.

Step 7: Install the New Clutch

• Position the New Clutch: Align the new clutch with the flywheel.
• Secure the Clutch: Fasten the clutch using the previously removed bolts, ensuring they are tightened to the manufacturer's specifications.

Step 8: Reinstall the Gearbox

• Align the Gearbox: Carefully position the gearbox back into place.
• Bolt the Gearbox: Reattach all bolts and ensure they are tightened properly.
• Reconnect Linkages: Reattach any linkages or cables you previously disconnected.

Step 9: Refill Transmission Fluid

• Locate the Fill Plug: Find the fill plug on the gearbox.
• Refill Fluid: Use a funnel to refill the gearbox with the appropriate transmission fluid until it reaches the recommended level.

Step 10: Reconnect the Earth Lead and Battery

• Reconnect the Earth Lead: Secure the earth lead back in place.
• Reconnect the Battery: Reattach the negative terminal of the battery.

Conclusion

Replacing the clutch and gearbox on a 2007 Fiat Grande Punto is a manageable task with the right tools and careful execution. Ensure you follow each step closely and double-check your work. After completing the installation, consider taking the vehicle for a test drive to ensure everything is functioning correctly. If you encounter any issues, consult a professional mechanic for assistance.