How to Replace Brakes 01-10 Chrysler PT Cruiser

Introduction

This tutorial will guide you through the process of replacing the front brakes on a 2001-2010 Chrysler PT Cruiser. Whether you're dealing with worn, squeaky, or fading brakes, this step-by-step guide will help you perform the replacement efficiently and safely.

Step 1: Gather Your Tools

Before starting, ensure you have the following tools ready:

• 12mm Wrench
• 18mm Wrench
• 12mm Socket
• 18mm Socket
• Lug Wrench
• Ratchet
• Torque Wrench
• Hammer
• Jack and Jack Stands

These tools will help you remove and replace the brake components effectively.

Step 2: Prepare the Vehicle

1. Loosen the Lug Nuts:

   • Keep the vehicle on the ground and use the lug wrench to slightly loosen all lug nuts on the front wheels.

2. Lift the Vehicle:

   • Use a jack to lift the front of the vehicle and securely place jack stands beneath it. Ensure the vehicle is stable before proceeding.

3. Remove the Wheel:

   • Completely remove the lug nuts and take off the wheel to expose the brake components.

Step 3: Remove the Brake Caliper

1. Locate the Caliper Bolts:

   • Identify the two 12mm bolts holding the brake caliper in place.

2. Remove the Bolts:

   • Use your ratchet and 12mm socket to remove these bolts. They should not be very tight.

3. Take Off the Caliper:

   • Gently pull the caliper away from the rotor. If needed, hang it using a wire or bungee cord to avoid stressing the brake line.

Step 4: Remove the Brake Pads

1. Extract the Brake Pads:

   • Simply pull the brake pads out from their housing.

2. Inspect the Pads:

   • Check the condition of the pads. If they are worn or damaged, replace them with new ones.

Step 5: Remove the Rotor

1. Remove the Bracket:

   • Locate the two 18mm bolts securing the bracket. Use the 18mm socket and ratchet, applying a breaker bar or pipe for additional leverage if necessary.

2. Take Off the Rotor:

   • If the rotor does not come off easily, tap it gently with a hammer to loosen it.

3. Inspect the Rotor:

   • Check the rotor for deep grooves or excessive wear. If it appears damaged, consider replacing it.

Step 6: Reassemble the Brakes

1. Clean and Prepare:

   • Use a wire brush to clean the bracket and slides. Apply a small amount of anti-seize or penetrating oil to prevent future seizing.

2. Reinstall the Rotor:

   • Place the rotor back on the hub and secure it with a lug nut temporarily.

3. Reattach the Bracket:

   • Position the bracket back in place and tighten the 18mm bolts to a torque of 85-90 foot-pounds.

4. Insert New Brake Pads:

   • Insert the new or existing brake pads into the caliper bracket.

5. Reattach the Caliper:

   • Ensure the caliper slides are moving freely. Position the caliper back over the pads and secure it with the 12mm bolts, tightening them to 18-20 foot-pounds.

Step 7: Reinstall the Wheel

1. Put the Wheel Back On:

   • Place the wheel back onto the hub and hand-tighten the lug nuts.

2. Lower the Vehicle:

   • Carefully remove the jack stands and lower the vehicle back to the ground.

3. Torque the Lug Nuts:

   • Use the torque wrench to tighten the lug nuts to 90 foot-pounds in a star pattern to ensure even tightening.

Step 8: Final Checks

1. Pump the Brakes:

   • Pump the brake pedal several times to ensure the caliper piston is properly seated.

2. Test Stop:

   • Perform a test stop from a low speed (around 5 mph) to ensure everything is functioning correctly before taking the car on a road test.

Conclusion

You have successfully replaced the front brakes on your Chrysler PT Cruiser. Remember to always check the condition of your brake components regularly and address any issues promptly. If you encounter any complications or need replacement parts, consider visiting 1A Auto for quality service and products. Happy driving!