Hover Board Wheel Motor - Open, Take Apart, What's Inside!

Introduction

This tutorial provides a step-by-step guide on how to open and take apart a Brushless DC Hover Board Wheel Motor. Understanding the internal components of a hoverboard motor can enhance your knowledge of how these devices operate and can help with repairs or upgrades.

Step 1: Gather Necessary Tools

Before starting, ensure you have the following tools on hand:

• Screwdriver set (both flathead and Phillips)
• Pliers
• A container for small parts
• Safety goggles and gloves for protection

Step 2: Disconnect the Motor from the Hoverboard

• Power Off: Ensure the hoverboard is powered off and unplugged.
• Remove Housing: Use a screwdriver to remove the screws securing the motor housing.
• Disconnect Wires: Carefully disconnect any electrical wires connected to the motor, noting their arrangement for reassembly.

Step 3: Open the Motor Housing

• Unscrew the Housing: Continue using the screwdriver to remove screws around the motor casing.
• Carefully Pry Open: Gently pry open the motor casing using pliers if necessary; be cautious not to damage internal components.

Step 4: Examine Internal Components

Identify Components: Look for key parts such as

• Stator
• Rotor
• Hall effect sensors
• Take Notes: Document the arrangement and condition of each part for reference during reassembly.

Step 5: Clean the Components

• Remove Dust: Use a soft brush or cloth to clean dust and debris from the internal components.
• Inspect for Damage: Check for any visible signs of wear or damage that may require replacement.

Step 6: Reassemble the Motor

• Reinsert Components: Place the rotor back into the stator, ensuring proper alignment with the hall effect sensors.
• Secure Housing: Reattach the motor housing and screw it tightly to avoid any loose parts.
• Reconnect Wires: Reconnect the wires according to your initial notes, ensuring a secure connection.

Conclusion

You have now successfully taken apart and reassembled a Brushless DC Hover Board Wheel Motor. This process not only helps in understanding the inner workings of the motor but also prepares you for potential troubleshooting or upgrades in the future. For further exploration, consider researching different types of motors or experimenting with hoverboard modifications.