How To Install Global West Del-A-Lum Bushings In Stock A-arms (Part 2)

Introduction

This tutorial covers the installation of Global West Del-A-Lum bushings in stock lower A-arms, specifically focusing on older models from the 1960s. Proper installation is crucial for achieving optimal performance and avoiding common pitfalls related to alignment and lubrication.

Chapter 1: Prepare the Control Arm

• Identify the control arm type. The 1960s model typically has a square edge on the inside.
• Note the rolled material on the outside of the arm which has a radius for better bushing alignment.
• Tip: Ensure you have safety glasses on before proceeding.

Step 1: Grind Out the Inside Square Edge

• Use a die grinder to create a slight radius on the inside edge of the control arm.
• Carefully grind around the edge to ensure the new bushing aligns perfectly during installation.
• Common Pitfall: Failing to align the bushing can cause damage when pressing it in.

Chapter 2: Press in the Bushings

• Center the bushing for insertion.
• Use a press tool to push the bushing in until it is flush against the control arm.
• Monitor the alignment to ensure it remains straight throughout the process.
• When the bushing is properly seated, remove the press tool and repeat the process for the opposite side.

Chapter 3: Install Grease Fittings

• Gather a quarter-inch drive and a 5/16 socket for installing the grease fittings.
• Attach the grease fittings to the bushings, ensuring they are secure.

Chapter 4: Apply Grease

• Use a high-quality synthetic grease, such as Neo Z12, which is water-resistant.
• Application Steps:
  1. Apply a generous amount of grease inside the bushing.
  2. Grease the insert both inside and out before sliding it into place.
  3. Push the pin into the bushing.
  4. Grease the thrust washers and attach them to the assembly.
• Important Note: Ensure the zerk fittings are positioned for easy access when the A-arm is installed in the frame.

Conclusion

Successfully installing Del-A-Lum bushings requires careful preparation, alignment, and lubrication. By following these steps, you'll ensure that your A-arms function optimally and maintain longevity. After installation, regularly check the grease fittings to keep everything well-lubricated and functioning smoothly.