How to install CHASE BAYS Hydro Handbrake for your Nissan 240sx

Introduction

In this tutorial, we will walk through the installation process of the CHASE BAYS Hydro Handbrake on a Nissan 240sx S13. This upgrade enhances your car's drift capabilities and overall performance. Whether you are a seasoned mechanic or a DIY enthusiast, this guide will provide clear, actionable steps to successfully install the hydro handbrake.

Step 1: Gather Necessary Tools and Materials

Before you begin the installation, ensure you have all the required tools and components. This will streamline the process and minimize interruptions.

• Tools Needed:

  • Socket set
  • Wrenches
  • Screwdrivers
  • Brake line wrenches
  • Drill with bits
  • Measuring tape
  • Pliers

• Materials:

  • CHASE BAYS Hydro Handbrake kit
  • Brake fluid
  • Additional brake line (if needed)
  • Mounting hardware (included in the kit)

Step 2: Remove the Existing Handbrake

To install the hydro handbrake, you need to remove the factory handbrake.

1. Disconnect the battery to prevent any electrical issues.
2. Remove the center console:
   • Unscrew and gently lift the console to access the handbrake.
3. Unbolt the factory handbrake:
   • Use the appropriate socket to remove the bolts securing it.
   • Carefully disconnect the handbrake cable from the lever.

Step 3: Install the CHASE BAYS Hydro Handbrake

Now that the old handbrake is removed, you can proceed with the installation of the new hydro handbrake.

1. Position the Hydro Handbrake:
   • Place the handbrake in the desired location ensuring it fits comfortably within reach.
2. Mark Mounting Holes:
   • Use a measuring tape to ensure the handbrake is centered.
   • Mark where you'll drill holes for the new mounting points.
3. Drill Holes:
   • Carefully drill the marked holes, making sure to choose the right bit size for the bolts.
4. Secure the Handbrake:
   • Use the provided bolts to secure the hydro handbrake to the chassis.

Step 4: Connect Brake Lines

Connecting the brake lines is crucial for the functionality of the hydro handbrake.

1. Remove existing brake lines:
   • Use brake line wrenches to prevent damage.
2. Attach the new brake line from the hydro handbrake:
   • Connect the supplied brake line to the hydro handbrake fitting.
3. Route the brake line:
   • Ensure the line is secured and free from obstructions.
4. Connect to rear brakes:
   • Follow the instructions to hook up the line to the rear brake system.

Step 5: Fill and Bleed the Brake System

After connecting the brake lines, it's essential to fill and bleed the system for optimal performance.

1. Fill the brake reservoir:
   • Use the appropriate brake fluid recommended for your system.
2. Bleed the brakes:
   • Start with the farthest wheel from the master cylinder and work your way closer.
   • Open the bleeder valve while someone pulls the handbrake, then close it before they release.
   • Repeat until there are no air bubbles in the fluid.

Step 6: Reassemble the Center Console

Once everything is connected and bled, you can reassemble the parts you removed.

1. Reinstall the center console:
   • Carefully lower it back into place and secure it with screws.
2. Reconnect the battery:
   • Ensure all connections are tight and secure.

Conclusion

You have successfully installed the CHASE BAYS Hydro Handbrake in your Nissan 240sx S13. This modification will enhance your vehicle's control during drifting and performance driving. Remember to test the handbrake in a safe environment to ensure everything functions correctly. Happy drifting!