Toyota RAV4 (2019-2025): How To Replace Front Brake Pads And Rotors In The New Toyota RAV4?

Introduction

This tutorial provides a step-by-step guide on how to replace the front brake pads and rotors on a 2019-2025 Toyota RAV4. Proper maintenance of your vehicle's brakes is essential for safety and performance. Following these instructions will help you perform this task successfully, ensuring your vehicle is roadworthy.

Step 1: Prepare Your Workspace

• Gather all necessary tools and parts:
  • 14mm socket
  • 17mm socket
  • 21mm socket
  • Hydraulic jack
  • Jack stands
  • Bungee cord
  • Brake pad spreader
  • Brake lubricant
  • Torque wrench
• Ensure you have the correct OEM brake parts:
  • Brake Pads Part Number: 04465-0E060
  • Brake Rotor Part Number: 43512-06200
• Park your RAV4 on a flat surface and engage the parking brake.

Step 2: Lift the Vehicle

• Use a hydraulic jack to lift the front of the RAV4.
• Place jack stands securely under the vehicle for safety.

Step 3: Remove the Wheel

• Use a 21mm socket to loosen and remove the wheel lug nuts.
• Take off the wheel and set it aside for access to the brake components.

Step 4: Remove the Brake Caliper

• Use a 14mm socket to remove the two bolts holding the brake caliper in place.
• Carefully lift the caliper off the rotor and secure it using a bungee cord to prevent strain on the brake line.

Step 5: Inspect and Replace Brake Pads

• Use the brake pad spreader tool to push the caliper piston back into the caliper. This creates space for the new pads.
• Remove the old brake pads and inspect the caliper pin boots for wear.
• Install the new brake pads in the caliper bracket.

Step 6: Remove the Caliper Bracket

• Use a 17mm socket to remove the two bolts holding the caliper bracket.
• Take off the caliper bracket and set it aside to access the rotor.

Step 7: Replace the Rotor

• Remove the old rotor from the hub.
• Inspect the hub for any rust or debris and clean if necessary.
• Install the new rotor, ensuring it fits snugly against the hub.

Step 8: Reassemble the Brake Components

• Reattach the caliper bracket and tighten the bolts:
  • Torque for Steel Steering Knuckle: 79 lbf-ft or 107 Nm
  • Torque for Aluminum Steering Knuckle: 111 lbf-ft or 150 Nm
• Reattach the brake caliper and tighten the bolts to 25 lbf-ft.
• Apply brake lubricant to the back of the brake pads to prevent squeaking.

Step 9: Reinstall the Wheel

• Place the wheel back onto the wheel hub.
• Hand-tighten the lug nuts and then use a torque wrench to tighten them to 76 lbf-ft.

Step 10: Lower the Vehicle

• Carefully lower the RAV4 off the jack stands using the hydraulic jack.
• Remove the jack stands and fully lower the vehicle.

Conclusion

Replacing the front brake pads and rotors on a Toyota RAV4 is a manageable task with the right tools and approach. Remember to double-check all torques and inspect brake components regularly for optimal performance. If you're new to brake service, consider seeking assistance from a professional to ensure everything is done correctly. Happy driving!