How to Build Modern Desk Legs - Free Downloadable Plans Included!

Introduction

In this tutorial, we will guide you through the process of creating modern trapezoid desk legs from rough sawn walnut boards. This step-by-step guide will help you flatten, cut, and assemble the legs, ensuring your final product is both functional and aesthetically pleasing.

Chapter 1: Flatten Rough Sawn Lumber

• Use a Planer Sled: Start by using a planer sled to flatten the rough sawn walnut boards.
  • The sled provides a flat reference point.
  • Wedge any gaps between the sled and the board for an even surface.

Chapter 2: Flatten Other Side and Create Uniform Thickness

• Flip and Plane: Once one side is flat, flip the board to plane the other side.
  • Set the thickness planer turret stop to ¾ inch for uniform thickness.

Chapter 3: Joint Boards to Create Straight Edges

• Use a Jointer Jig: At the table saw, cut a straight edge on the boards.
  • Remove any unwanted live edges.

Chapter 4: Square Opposite Edge with Table Saw

• Repeat Milling Process: Ensure all boards are milled consistently.
  • This is crucial for the structural integrity of the legs.

Chapter 5: Arrange the Milled Boards Properly

• Position the Boards: Align the boards in a trapezoid shape.
  • The base should be wider than the top.
• Create a Template: Cut a template with a 10-degree angle to help mark your cuts accurately.

Chapter 6: Square Ends at a 10° Angle

• Miter Saw Setup: Set the miter saw to a 10-degree angle.
  • Make the first cuts to square one end of each board.

Chapter 7: Measure and Mark for Height

• Standard Table Height: Measure for a height between 28 to 30 inches.
  • Use a stop block at 29 inches for consistent cuts.

Chapter 8: Cut Sides at a 10° Angle for Final Length

• Final Cuts: Cut the side pieces at a 10-degree angle to their final length.

Chapter 9: Cut Top at 10° Angle for 12 Inch Length

• Top Pieces: Cut the top pieces at a final length of 12 inches.

Chapter 10: Measure and Mark for Proper Bottom Length

• Arrange for Bottom Piece: Position all boards and mark for the bottom piece, ensuring it encloses the trapezoid shape.

Chapter 11: Cut Bottom at 10° Angle for Final Length

• Final Cross Cut: Cut the bottom piece at a 10-degree angle to fit perfectly.

Chapter 12: Test Fit All Boards

• Check Fit: Arrange all pieces in their trapezoid shape to ensure a snug fit.

Chapter 13: Glue Boards Together

• Gluing Process: Use MDF sheets as reference points to glue the boards together.
  • Clamp 10-degree cut-offs to secure the angles properly.

Chapter 14: Measure and Mark Placement of Dowels

• Dowel Placement: Measure and mark where dowels will be inserted to strengthen joints.
  • Plan for two dowels per joint.

Chapter 15: Drill Approximately 2 Inches Deep

• Drilling: Use a 5/16 inch drill bit with painter's tape as a depth guide to drill holes for dowels.

Chapter 16: Coat Dowel Rod with Wood Glue

• Prepare Dowels: Coat dowel rods with wood glue before inserting them into the drilled holes.

Chapter 17: Hammer Dowel Rod Into Hole

• Secure Joints: Hammer the dowels in place while clamping the boards down to prevent movement.

Chapter 18: Flush Cut Ends of Dowels

• Finishing Touch: Once the glue dries, flush cut the ends of the dowels and chisel away any dried glue.

Chapter 19: Sand and Finish

• Final Steps: Sand the legs to smooth out surfaces and apply your preferred stain or finish.

Conclusion

You've now created modern trapezoid desk legs from rough sawn walnut boards! This project not only enhances your woodworking skills but also results in a beautiful piece for your workspace. Remember to take your time with each step, ensuring precision for the best results. Happy woodworking!