How to Replace Front Caliper Hardware Kit 06-18 Toyota RAV4

Introduction

In this tutorial, we will walk you through the process of replacing the front caliper hardware kit on a 2006-2018 Toyota RAV4. This guide is perfect for DIY enthusiasts looking to maintain their vehicle’s braking system effectively. By following these steps, you can ensure your brakes operate smoothly and safely.

Step 1: Prepare the Vehicle

• Raise and secure the vehicle using jack stands.
• Remove the wheel using a 21mm socket. If you don't have an air gun, use a breaker bar to loosen the lug nuts while the vehicle is still on the ground.
• If the tire is stuck, place one lug nut back on and gently tap the tire from behind with a hammer to loosen it.

Step 2: Remove the Brake Caliper

• Use a 14mm socket and ratchet to loosen the caliper bolts. If they spin, hold the studs with a wrench or pliers.
• Gently rock the caliper back and forth to free it.
• Use a caliper hanger to support the caliper from the coil spring, avoiding any stress on the brake hose.
• Remove the brake pads by sliding them off.

Step 3: Detach the Caliper Bracket

• Use a 17mm socket and ratchet to remove the two caliper bracket bolts. If they are too tight, a breaker bar may be necessary.
• Once loose, switch to an electric ratchet to speed up the removal.
• Slide off the caliper bracket.

Step 4: Clean and Inspect Components

• Use a flat blade screwdriver to remove the old clips from the caliper bracket. Be careful not to bend them if you plan to reuse them.
• Clean the bracket and clips using a wire brush to remove rust.

Step 5: Replace Rubber Dust Shields and Guide Pins

• Remove the rubber dust shields from the slide pins using a screwdriver.
• Install new dust shields from the caliper hardware kit.
• Apply a small amount of caliper grease to the slide pins and install them back into position.

Step 6: Install New Brake Hardware

• Ensure you have the correct orientation for the anti-rattle clips.
• Apply a thin layer of caliper grease to the contact points of the clips to prevent corrosion.
• Install the clips in their correct positions, ensuring the spring side faces outward.

Step 7: Install New Brake Pads

• Attach the brake pad wear indicators (squealers) on the inner side of the brake pads.
• Place the brake pads into the caliper bracket.

Step 8: Reattach Caliper and Bracket

• Slide the caliper bracket over the rotor and align it with the brake pads.
• Start the caliper bolts and tighten them by hand.
• Torque the caliper bracket bolts to 79 ft-lbs using a torque wrench.

Step 9: Reassemble the Wheel

• Position the caliper over the brake pads.
• Tighten the caliper bolts to 25 ft-lbs using a torque wrench while holding the guide pins with a wrench.
• Reinstall the wheel and hand-tighten the lug nuts.

Step 10: Finalize Installation

• Lower the vehicle until the tires just touch the ground.
• Torque the lug nuts to 76 ft-lbs in a star pattern for even tightening.
• Pump the brake pedal several times to ensure the brake pads seat properly against the rotors.
• Check the brake fluid level in the reservoir. If it’s too high, use a fluid transfer pump to remove excess fluid. If too low, add the appropriate brake fluid.

Conclusion

You have successfully replaced the front caliper hardware kit on your Toyota RAV4. Regular maintenance of your brake system is crucial for safety and performance. If you need more auto parts or have further automotive questions, consider visiting 1AAuto.com for quality service and products. Happy driving!