Detailed How to rebuild Classic Ford passenger car rear drum brakes Episode 287 Autorestomod

Introduction

This tutorial provides detailed instructions on how to rebuild the rear drum brakes for classic Ford passenger cars, specifically models from 1965 to 1973, including the Mustang, Falcon, Fairlane, Torino, Cougar, Comet, and Montego. By following these steps, you can enhance the performance of old brakes and ensure safe and reliable vehicle operation.

Step 1: Gather Necessary Tools and Parts

Before starting the rebuild process, ensure you have the following tools and parts ready:

Tools Needed

• Drum brake spring tool
• Brake cleaner
• Socket set
• Wrenches
• Screwdrivers
• Pliers
• Torque wrench

Parts Required

• Rear drum (10 Inch X 2)
• Wheel cylinder (7/8 inch)
• Brake shoes
• Brake springs and retainers

You can purchase the necessary parts from the links provided in the video description.

Step 2: Remove the Rear Wheel and Brake Drum

1. Loosen the lug nuts on the rear wheel using a lug wrench.
2. Lift the car using a jack and securely place jack stands underneath for safety.
3. Remove the lug nuts and take off the rear wheel.
4. Remove the brake drum by pulling it straight off. If it’s stuck, you may need to tap it gently with a hammer.

Step 3: Inspect and Clean Components

1. Inspect the brake drum for any signs of wear or scoring. Replace if necessary.
2. Clean all components with brake cleaner to remove dust and debris.
3. Check the wheel cylinder for leaks or damage. It should be replaced if any issues are found.

Step 4: Replace the Wheel Cylinder

1. Remove the old wheel cylinder by disconnecting the brake line and unbolting it.
2. Install the new wheel cylinder by securing it in place and reconnecting the brake line. Ensure it’s tightened but don’t overtighten to avoid damage.

Step 5: Install New Brake Shoes

1. Remove old brake shoes by unhooking the return springs and retaining clips.
2. Install the new brake shoes:
   • Position the shoes on the backing plate.
   • Attach the retaining clips to hold the shoes in place.
3. Secure the return springs to ensure the shoes spring back correctly.

Step 6: Reassemble the Drum Brake System

1. Reinstall the brake drum over the new shoes.
2. Adjust the brake shoes to ensure they are close to the drum but not rubbing against it. This can be done through the adjustment slot on the backing plate.
3. Reattach the rear wheel and tighten the lug nuts.

Step 7: Test the Brake System

1. Lower the vehicle back to the ground and remove the jack stands.
2. Pump the brake pedal several times to ensure proper engagement.
3. Test drive the vehicle at low speed to ensure the brakes are functioning correctly.

Conclusion

Rebuilding rear drum brakes can significantly enhance the performance of classic Ford vehicles. By following these steps, you can ensure safer and more reliable braking. If you encounter any issues during the process, consult a professional mechanic for assistance. Regular maintenance and inspection of your brake system are crucial for optimal vehicle safety.