How To: Remove the Wheels and Replace Brakes on a Motorcycle (2001 Honda Shadow 1100C)

Introduction

This tutorial guides you through the process of removing the wheels and replacing the brakes on a 2001 Honda Shadow 1100C motorcycle. By combining these tasks, you can maximize efficiency and ensure your bike is safe to ride with new tires and brakes.

Step 1: Evaluate Tire Condition

• Use a tread depth gauge to check the tire tread.
• Look for the date code on the tire (a four-digit number). The first two digits indicate the week, and the last two indicate the year.
• If tread depth is below 1.5 mm or the tires are over six years old, consider replacing them.

Step 2: Lift the Motorcycle

• Find the bottom of the engine to position your jack.
• Place the jack securely and add jack stands for stability.
• Ensure the bike is centered on the jack, and use both hands to keep it stable while lifting.

Step 3: Remove the Front Wheel

• Detach the speedometer cable by unscrewing it and tucking it away.
• Locate and remove the following bolts:
  • Two pinch bolts (12 mm) on either side of the fork.
  • One axle nut (22 mm).
• Use a hammer to gently tap the axle out while supporting the wheel.

Step 4: Change Front Brake Pads and Rotor

• If replacing just the pads, remove the caliper bolts (14 mm) and slide the caliper off.
• For rotor replacement, remove the rotor bolts.
• Clean the axle and inspect for scoring or runout.
• Install the new rotor with blue Loctite on the bolts and tighten them to the manufacturer's torque specifications (typically around 18 ft-lbs).
• Replace brake pads by compressing the caliper piston and securing the new pads in place.

Step 5: Remove the Rear Wheel

• Start by removing the cotter pin and nut from the stopper arm.
• Disconnect the brake cable by removing the nut.
• Take out the pinch nut and the rear axle nut (27 mm).
• Slide the axle out and remove the rear tire from the final drive.

Step 6: Change Rear Brake Shoes

• Remove the drum assembly and clean it.
• Replace the brake shoes by removing the old ones and installing the new pre-assembled shoes.
• Reinstall the drum and secure it with cotter pins.

Step 7: Reinstall the Rear Wheel

• Slide the rear wheel back into place and insert the axle.
• Ensure everything is aligned properly before tightening the axle nut to 60 ft-lbs.
• Adjust the brake pedal free play to about 3/8 to 1 inch.

Conclusion

You have successfully removed and replaced the wheels and brakes on your motorcycle. Always remember to perform a thorough inspection before your first ride, ensuring all components are secure and functioning properly. Consider checking your owner’s manual for specific torque specifications and maintenance tips. Happy riding!