DOOR PANEL Removal / Replace Handle E150 E250 E350 07-14?

Introduction

This tutorial will guide you through the process of removing and replacing the door panel and exterior door handle on a 2014 Ford E-150, E-250, or E-350. Whether you're performing maintenance or making repairs, this step-by-step guide will help you navigate the task efficiently.

Step 1: Gather Necessary Tools

Before you begin, ensure you have the following tools on hand:

• Phillips screwdriver
• Large rivet gun
• Replacement door handle (driver or passenger side as needed)
• Trim removal tool (optional for easier panel removal)

Step 2: Prepare the Vehicle

• Make sure the vehicle is parked on a flat surface and the engine is off.
• Disconnect the battery to avoid any electrical issues while working on the door panel.

Step 3: Remove the Door Panel

1. Locate the Phillips screws:

   • Find the screws securing the plastic bezel around the interior door handle. There may be one or more screws to remove.

2. Remove the plastic bezel:

   • After unscrewing, carefully pull off the plastic bezel to expose additional screws behind it.
   • Tip: Use a trim removal tool if needed to avoid damaging the panel.

3. Remove additional screws:

   • Remove the additional Phillips screw(s) that are now visible after the bezel is removed.

4. Detach the door panel:

   • Gently pry the door panel away from the door frame starting from the bottom and working your way up. Be cautious of any clips that may be holding the panel in place.
   • Common Pitfall: Avoid pulling too hard to prevent breaking the clips.

5. Disconnect wiring harness:

   • If your vehicle has power windows or locks, disconnect the wiring harnesses attached to the door panel.

Step 4: Replace the Exterior Door Handle

1. Access the door handle:

   • With the door panel removed, locate the screws or bolts securing the exterior door handle.

2. Remove the old handle:

   • Unscrew or unbolt the old handle and carefully pull it out from the door.

3. Install the new handle:

   • Position the new handle in place and secure it with screws or bolts.
   • Ensure it's firmly attached and operates correctly before reassembling the door panel.

Step 5: Reattach the Door Panel

1. Reconnect the wiring harness:

   • If applicable, reconnect any wiring harnesses for the window and lock controls.

2. Align the door panel:

   • Position the door panel back onto the door frame, ensuring all clips align properly.

3. Secure the panel:

   • Replace and tighten all screws that were removed, including those behind the plastic bezel.

4. Reattach the plastic bezel:

   • Snap the plastic bezel back into place and secure it with the screws.

Conclusion

You have successfully removed and replaced the door panel and exterior handle on your Ford E-Series van. Make sure to test the door handle for functionality before finishing up. If you encounter any issues, double-check your connections and screw placements. For future maintenance, keep your tools handy and consult this guide as needed.